I’ve wanted to make a pulk sled for winter camping for a while now, so I decided making a pulk sled was next on my list of D.I.Y. projects. I was excited to find that my local Runnings store was running a sale on Jet Sled Jr’s so I grabbed two of them. I figured I’d make two sleds so that either, one of my sons could use one or my brother. I crafted brackets out of some steel stock I grabbed from the hardware store. After shaping the brackets and painting them, I mounted them on the front of the sled with stainless steel bolts and fasteners.
I added a fin, made from aluminum angle stock, on the rear bottom of the sled. I used galvanized fasteners to attach the fin. This helps with tracking in the snow especially when in hilly areas.
I used plastic electrical conduit for the poles that connect to the sled and a leather belt for pulling. I used two pieces of conduit because I wanted six foot poles. If I were to make the poles five feet instead of six feet I would have only needed one conduit. On one end of each pole I epoxied a tie rod end and the other end epoxied an eye bolt. Prior to adding epoxy, I heated up the conduit so that I could push the nut for the eye bolt and the nut for the tie rod end in, to make a more secure attachment. The tie rod end connects to the bracket on the sled using a locking pin.
The eye bolt on the other end of the poles connects to clevis pins which I mounted on either side of a leather belt I made. I put a washer on both sides of the belt before installing the clevis pin and then added a heavy bushing which fit perfectly inside the eye bolt and over the clevis pin. Lastly, I added a hitch pin to keep the eye bolt in place but to also make it easily removable once at camp.
All in all, I think this project went well and the pulk sleds turned out great. I can’t wait to get out and test my new pulk sled. This should make snowshoeing a bit easier without the extra weight from the pack on my back pushing down on the snowshoes. Do you winter camp or snowshoe? Have you ever used or thought about using a pulk sled for winter camping? Let me know in the comments section if you liked this D.I.Y. project and if you’d like to see more.